Tag Archives: meltflipper

MeltFlipper® Used in Over 12 Billion Parts for Customer

Beaumont Technologies, Inc. received a note from Alan Rude, Two Shot Leader / Sr, Process Engineer for ARaymond:


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Beaumont’s MeltFlipper® Successful at “Quest”

The injection molding journey can be quite challenging as manufacturers try to navigate the perils of shear-induced heating and fill imbalances. Some companies are more well-prepared for this journey than others, and Quest Industries is at the forefront of knowing what resources they have at their disposal to achieve well-made plastic parts.


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Beaumont, Plasti-Coil Team Up to Solve Injection Molding Challenges

Sometimes, the costs you avoid can be more impactful than those you incur. This was the case for Plasti-Coil, a family owned injection molder in Lake Geneva, Wisconsin, known for successfully molding tight tolerance and high-precision parts.


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Beware of the “Naturally Balanced” Runner System

For years now the standard method designing a melt delivery (runner) system has been the naturally balanced runner system. A naturally balanced runner system is a runner configuration where there is an even flow length from the tip of the sprue to the end of each cavity with symmetrical cross-sectional shapes. While the naturally balanced runner system looks good from a visual standpoint, it is what lies underneath that leads to molding issues. This tech tip will explain the pitfalls of the naturally balanced runner system and how to avoid them.


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Maloney Tool & Mold Inc.

Maloney Tool & Mold Inc. Logo“We tried for three months to balance a mold, and were feeling the pressure from our customer. BTI designed a MeltFlipper runner system that immediately caused all eight cavities to fill evenly, which quickly eased the strain on our customer relationship.


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Moldes Mendoza

4-300x“Our customer was not happy with the core shift and air entrapment problems in their medical syringe parts produced from our four-cavity mold. We unsuccessfully tried to balance the molds by opening the gates and changing the size of the runner.


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King Systems Corp., Plastics Technology Division

6-300x“After installing the MeltFlipper our runner system for a 16-cavity mold that had trouble holding ISO conical dimensions, we are now able to consistently run parts in spec. The MeltFlipper has made the validation of the molding process a breeze. The consistency of the MeltFlipper product has been great. What BTI’s organization has been able to come up with is so simple yet so complex that it is truly amazing.”


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Avaya, Inc.

7-300x“The MeltFlipper technology has completely changed how I look at potential profitability. The benefits I am particularly interested in is cost reduction, a larger processing window, and quality improvement. With the MeltFlipper technology, I was able to use one 16-cavity mold versus multiple low cavitation tools, and enjoy a 28 percent variability improvement.


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