Case Studies

Beaumont MeltFlipper® Analysis

pdf PTA_Plastics_ MeltFlipper® Case Study

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Beaumont MeltFlipper® and Simulation Analysis

pdfMelFlipper® and Simulation Case Study- DynamicGroup

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Beaumont Cooling Analysis

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pdf  Cooling Analysis Case Study – GeorgeKo Industries, Inc. (1.44 MB)
Beaumont helps GeorgeKo and Tetra Tool verify a molding issue & solution by conducting CAE cooling optimization.

 

 

 

 

 

 

 


Rheological Control Systems ™

viking

pdf  MeltFlipper® Case Study – Viking Plastics (542.49 KB)
After installing Beaumont’s MeltFlipper® Technology, Viking experienced a complete turnaround in the performance and profit of the tool in this automotive component project.

 

 

 

 

 

kingsystems

pdf  MeltFlipper® Case Study – King Systems Corp. (456 KB)
In molding medical parts, it is critical to eliminate error and to meet exact dimensional requirements. Installation of MeltFlipper® reduced mold commissioning costs, created a faster time-to-market, eliminated scrap entirely, and met dimensional specifications.

 

 

 

 

 

ayaya

pdf  MeltFlipper® Case Study – Avaya (668.74 KB)
MelpFlipper® saves Avaya $133K annually in operating costs involving a project with a 16-cavity mold.

 

 

 

 

 

sylvania

pdf  MeltFlipper® Case Study – Osram Sylvania (526.97 KB)
With a redesign of a runner system for a Sylvania 4-cavity parting line inject mold and integration of MeltFlipper®, Beaumont helped Sylvania save $30,000 annually.

 

 

 

 

 

wilco

pdf  MeltFlipper® Case Study – Wilco, General Polymers (622.43 KB)
MelpFlipper® created even filling in a mold for a component of a sprinkler system, while also eliminating 30% scrap rate in this project for Wilco.

 

 

 

 

 

ticona

pdf  MeltFlipper® Case Study – Ticona (637.2 KB)
Beaumont was approached to conduct a R&D study on the effect of material variations and injection rates on process windows with and without MeltFlipper®. Obtaining a wider processing window was achievable when MeltFlipper® was used.

 

 

 

 

 

meltflippermax1

pdf  MeltFlipper® Max Case Study – Spring Window Fashions (1.02 MB)
Beaumont’s multi-axis MeltFlipper® successfully altered the filling pattern of a SWF part, saving the company $40,000 during the life of the tool.

 

 

 

 

 

meltflipper1

pdf  MeltFlipper® Case Study (625.04 KB)
Beaumont’s MeltFlipper® corrected backfilling in a customer’s electrical connector part by repositioning high-sheared plastic melt. Reduced scrap and increased part quality were additional benefits.

 

 

 

 

 

siemon

pdf  iMARC™ Case Study – Siemon (779.12 KB)
In order to optimize the filling pattern and weld-line strength of a new connector, Beaumont suggested its adjustable iMARC insert to help solve the molding issues Siemon was experiencing in order to meet its part’s requirements.

 

 

 

 

 

winzeler

pdf  MeltFlipper® Case Study – Winzeler Gear (863.88 KB)
After teaming up with Beaumont to design and install a MeltFlipper® runner system in a 4-cavity production mold, Winzeler Gear immediately noted improvements in the part’s filling pattern and intra-cavity temperature readings.

 

 

 

 


5-Step Process™ Software

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pdf  5 Step Process™ Software Case Study (4.72 MB)
Beaumont’s proprietary systematic mold balance analysis software took on a 16-cavity mold that was producing parts with non-fills and dimensional variations. Through use of this software, the source of variations was quickly determined.

 

 

 


 

Melt Management Magazine

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pdf  Volume 4, Number 1 – March 2009 (1.19 MB)
MeltFlipper® Injects a Shot of Medicine into a PVC Medical Application

 

 

 

 

 

m3-argul

pdf  Volume 3, Number 2 – September 2008 (1.23 MB)
An in-depth look at the 5 Step Process™ for Systematic Mold Balance and Part Quality Diagnostics.

 

 

 

 

v2n3

pdf  Volume 2, Number 3 – October 2007 (659.16 KB)
Maxijet reduces scrap by 33% and improves quality in its irrigation products.

 

 

 

 

 

v2n2

pdf  Volume 2, Number 2 – September 2007 (847.98 KB)
MeltFlipper® technologies help to increase quality and output in 4 catiy tool.

 

 

 

 

 

v2n1

pdf  Volume 2, Number 1 – August 2007 (784.49 KB)
MeltFlipper® MAX™ technologies help to eliminate cosmetic defects in Springs Window Fashions’ consumer product.

 

 

 

 

v1n4

pdf  Volume 1, Number 4 – April 2006 (804.17 KB)
2-Cavity Auto Gasket Molder Eliminates Flash and Short Shots – MeltFlipper Technology a Major Part of Neff-Perkin’s Continuous Improvement Efforts

 

 

 

 

v1n3

pdf  Volume 1, Number 3 – February 2006 (687.06 KB)
Piolax Corporation Uses Low Cost Technology to Get Product to Market Quicker, With Less Waste! Helps Keep Automotive Program in U.S., Boosts Efficiencies Without Capital Equipment Outlay

 

 

 

v1n2

pdf  Volume 1, Number 2 – December 2005 (747.42 KB)
Beaumont Technologies Gets Dunlop to ‘Flip’ Over Mold Optimization Technology! Pro Golfer John Daly a Winner with New Line of Golf Balls

 

 

 

 

v1n1

pdf  Volume 1, Number 1 – October 2005 (531.98 KB)
Beaumont Technologies Helps U.S. Molding Industry! WADAL PLASTICS DESIGNS FOR SUCCESS AND KEEPS MOLDING PROGRAM STATESIDE

 

 

 

 

 


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